Sachets & stick packs
Sachet and stick pack filling
DB Pharmaceuticals blends and fills powders into sachets and stick packs for supplements, functional nutrition and listed medicines at our TGA GMP licensed facility in Kings Park, Sydney. Blending and filling happen on one site, so your product goes from formulation to boxed sachets without a second supplier. We specialise in small to medium runs, with large runs available. This work is carried out under our TGA GMP licence, covering full product manufacture, including release for supply, with physical testing.
How sachet and stick pack filling works
Blend. Your powder is blended to specification on site.
Format choice. We help you choose between sachets and stick packs based on dose size, how the product is used and how it sits on shelf. See Sachets vs stick packs.
Filling and sealing. Each sachet or stick is filled to your dose and sealed, with in-process checks.
Cartoning. Packs are cartoned and labelled in-house.
Release. Each batch is documented, physically tested and released for supply through our quality system.
Good fits for sachets and stick packs
Single-serve powdered supplements, electrolyte and hydration powders, functional nutrition, sample packs and travel formats.
What to send us for a quote
Your formula, dose per serve, sachet or stick preference, units per carton and expected run size.
FAQ
Sachet filling FAQs
What products can you fill into sachets? Powdered supplements, sports and functional nutrition, and listed medicines. Can you blend the powder too? Yes, blending and sachet filling run on the same site. Do you fill stick packs? Yes, as well as standard sachets, with cartoning and labelling in-house. What run sizes do you take? We specialise in small to medium runs and can scale to large runs. Call 02 9672 3222 for current minimum order quantities.
Sachet or stick pack — which costs less? It depends on dose size and film. We’ll quote both if you’re undecided.
Can you also fill the same powder into tubs? Yes. One blend can go into several pack formats.